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Continuous casting is a metal casting process that produces continuous lengths of metal, with a constant (2D) cross-section. It's a highly efficient method for converting molten metal into long lengths of semi-finished product of a relatively small, potentially complex cross-section.
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Continuous casting (CC) of steel is a process whereby liquid steel is solidified into a semi-finished steel product (billet, bloom, beam- blank, round or slab) for subsequent rolling in the rolling mills. The basic operation of a CC machine is to convert liquid steel of a given composition into a strand of desired shape and size through a group.
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Continuous steel casting is a process to obtain casting billets by the molten steel casted into the caster, solidifying, and cutting. It is a process between steelmaking and rolling, also called continuous casting for short. The steel billets produced by continuous casting are raw materials for various products in hot rolling mills.
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Continuous casting About 55 percent of the world's liquid steel production is solidified in continuous casting processes, the most widely used of which feeds liquid steel continuously into a short, water-cooled vertical copper mold and, at the same time, continuously withdraws the frozen shell, including the liquid steel it contains.
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The Continuous Casting Consortium (CCC) encompasses a cooperative research effort between the University of Illinois, the Steel Industry, and the Government (NSF Project).Its purpose is to develop comprehensive mathematical models of the continuous casting of steel slabs and to apply these models to improve understanding, optimize the process, and solve practical problems of interest to the.
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Continuous casting is used to solidify most of the 750 million tons of steel produced in the world every year. Like most commercial processes, continuous casting involves many complex interacting phenomena. Most previous advances have been based on empirical knowledge gained from experimentation with the process. To further optimize the design and improve the continuous casting process.
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The process of continuous casting of steel is a complex technological task, including issues related to heat transfer, the steel solidification process, liquid metal flow and phase transitions in the solid state.
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Continuous casting is the most important route for the production of steel today. Due to the physical, mechanical, and chemical components involved in the production, continuous casting is a very complex process, pushing conventional methods of monitoring and control to their limits.
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Continuous casting is the important linking process between steelmaking and rolling. As early as 1856, Henry Bessemer suggested a continuous casting method but just during the 1930s and 1940s continuous casting became a common production method for nonferrous metals and later from the 1960s for steels.
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Continuous casting transforms molten metal into solid on a continuous basis and includes a variety of important commercial processes. These processes are the most efficient way to solidify large volumes of metal into simple shapes for subsequent processing.
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The steel continuous-casting process and the digital computer appeared at about the same time in history. Continuous casting has grown to produce over 95% of steel in the world[1]. Similarly, computational modelling has grown due to tremendous advances in computer power and to great improvements in the sophistication of modelling software.
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Continuous casting practices for steelmaking have been constantly evolving ever since the early 1930s, when Junghans was first researching ways to pour liquid steel into an open-bottomed, water-cooled mold, to withdraw the partially solidified steel out of it, continuously, in the form of a round or square billet or slab [1,2].
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Continuous casting, also called strand casting, is the process whereby molten metal is solidified into a "semifinished" billet, bloom, or slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the 1950s, steel was poured into stationary molds to form ingots.
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Wang Q, Shi YM, Wang F. Investigation of fluid flow and heat transfer in a continuous casting tundish with channel type induction heating using mathematical modeling and water modeling.. A two-phase 2D finite element model for macrosegregation in steel continuous casting. In: Jones H. editor, Proceedings of SP07 5th Decennial International.
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The continuous casting process is shown in Figure 1.9.1. Steel is poured from the ladle into the tundish, which provides a constant head for molten steel to flow from the tundish into the mold via a submerged entry nozzle (SEN). The copper mold is water-cooled and the bottom of the mold is initially sealed by a dummy bar of steel.
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Continuous casting (CC) is a sophisticated metallurgical process used to manufacture most of the technological steel products (including billets, blooms, and slabs) around the world.